Automated Storage & Retrieval System (ASRS)

Maximise space, speed, and accuracy with our advanced ASRS warehouse solutions. Designed to streamline storage and picking, ASRS transforms how you manage inventory and fulfil orders.

What is ASRS in Warehouse Management?

An Automated Storage & Retrieval System (ASRS) is a warehouse solution designed to move products in and out of storage with minimal human input. It uses machines such as cranes, shuttles, or lifts, all controlled by software. The system stores goods in racking systems and retrieves them when needed.

ASRS helps organize stock, reduce handling time, and make better use of vertical and floor space. It suits many industries, from retail and e-commerce to manufacturing and food processing. Businesses that manage large volumes or need quick access to products benefit the most.

What Does ASRS Stand For?

ASRS stands for Automated Storage and Retrieval System. It is a solution that combines machines and software to store and retrieve goods automatically. These systems vary in design, depending on the type of items, storage layout, and warehouse needs.

ASRS can manage pallets, totes, cartons, or small items. It ensures fast, accurate movement of goods and reduces the need for manual labor. In modern warehouses, ASRS often works alongside warehouse software to track inventory in real time.

ASRS Storage Solution Types

There are different types of ASRS to suit various needs. Choosing the right system depends on your product type, warehouse size, and order volume.

Pallet-Based ASRS

This system is built for large items stored on pallets. It uses cranes or forklifts that move along a fixed path. Pallet ASRS works well in bulk storage and distribution centres.

Ideal for:

• Large SKUs
• Medium throughput
• Replenishment zones

Shuttle Systems

These systems are for totes or cartons. Each level has a shuttle that moves goods in and out of racks. It works with lifts to move items between levels.

Ideal for:

• Medium to high throughput
• High SKU range
• E-commerce warehouses

Miniload Systems

Miniload systems use small cranes to store and retrieve totes. They are best for warehouses with a wide variety of small items.

Ideal for:

• High SKU count
• Moderate order volume
• Spare parts storage

Vertical Lift Modules (VLM)

These systems store items in trays inside a tall cabinet. The trays move vertically to present items at an ergonomic height. This saves space and improves picking speed.

Ideal for:

• Limited floor space
• Low to medium throughput
• Parts and tool storage

Advantage of ASRS

Using an ASRS warehouse brings clear advantages to businesses:

• Better use of space: Stores more in less area
• Lower costs: Reduces labor, errors, and waste
• Fast operations: Boosts picking and shipping times
• High accuracy: Cuts down on mistakes and returns
• Safe work zones: Limits human handling of heavy or bulky loads

ASRS also improves order tracking and supports future growth. When combined with a PTL warehouse system, pick accuracy and speed improve even further.